Sovereignty Module: Bend the Stave

Cover of Bend the Stave
Bend the Stave
Complete Bow Making and Archery: From Tree to Target
⟁ cover painted for this edition — the source module carried no illustrations

Complete Bow Making and Archery: From Tree to Target

The bow is one of humanity's most important inventions. This campaign covers wood selection, bow design, tillering, arrow making, and archery fundamentals.

Chapter 1: Bow Wood Selection

WoodQualityAvailabilityDifficultyDraw Weight PotentialNotes
Osage orangeExcellentCentral USModerateVery high (60+ lbs)The gold standard of bow woods
YewExcellentPacific NW, EuropeModerateVery highTraditional English longbow wood
Black locustVery goodEastern USModerateHigh (50+ lbs)Dense, durable
HickoryVery goodEastern USLow-moderateHigh (50+ lbs)Excellent backing wood, good alone
ElmGoodWidespreadLowModerate-highFlexible, forgiving
AshGoodWidespreadLowModerateWide-limbed bows
Maple (hard)GoodWidespreadLow-moderateModerateCommon, reliable
BambooGoodWarm climatesLowModerate-highExcellent lamination material
Oak (red/white)Fair-goodWidespreadModerateModerateHeavy, but works
MulberryVery goodWidespreadModerateHighUnderrated bow wood

Stave selection: 1) Select straight, knot-free section of trunk or large branch. 2) Diameter: 4-8 inches. 3) Length: 6+ feet (for longbow). 4) Split log in half (or quarters for large logs). 5) The back of the bow (facing target) must be a single growth ring. 6) Seal ends with glue or wax (prevents checking/cracking). 7) Season: air dry 6-12 months (or longer). 8) Faster with debarked stave in covered, ventilated area. 9) Green wood can be used in emergency but will need re-tillering as it dries.

Chapter 2: Bow Design

Bow TypeLengthDraw WeightDifficultyMaterialsBest For
Flat bow64-72 inches30-60 lbsLow-moderateSingle staveBeginners, hunting
Longbow (English)66-72 inches40-80+ lbsModerateYew, ash, elmHunting, war
Self bow (any design)60-72 inches30-60 lbsLow-moderateAny bow woodGeneral purpose
Backed bow60-72 inches40-70 lbsModerate-highStave + backing (rawhide, sinew, bamboo)Higher performance
Recurve (primitive)54-64 inches30-60 lbsHighLaminated or heat-bentCompact, higher speed
Horse bow (composite)48-56 inches30-60 lbsVery highHorn, wood, sinewMounted archery

Flat bow dimensions (beginner): 1) Length: 66-68 inches (nock to nock). 2) Handle: 4-6 inches long, 1.5 inches wide, full thickness. 3) Fade: 2 inches each side (transition from handle to limb). 4) Limbs: taper from 1.5 inches wide at fade to 0.5 inches at tip. 5) Thickness: taper from 3/4 inch at fade to 3/8 inch at tip. 6) Cross section: flat (rectangular), slight crown on back. 7) Tips: narrow for string nocks. 8) Draw length: your arm span ÷ 2.5 (approximately). 9) Target draw weight for hunting: 40-50 lbs minimum.

Chapter 3: Tillering

StageActionToolGoal
Rough shapingRemove wood to approximate dimensionsHatchet, drawknifeBow-shaped stave
Floor tillerFlex bow on floor, check bendDrawknife, raspEven bend both limbs
Long string tillerString with long string, pull gentlyScraper, raspIdentify stiff spots
Brace height tillerString at 5-6 inches, pull on tiller treeScraper, sandpaperEven arc, correct weight
Final tillerPull to full draw on tiller treeScraper, sandpaperTarget draw weight, even tiller
ExercisePull 100+ timesHandsSettle the bow, check for problems

Tillering process: 1) Mount bow horizontally on tiller tree (or use long stick with notches). 2) Pull string to increasing distances (start at 10 inches). 3) Step back and observe the bend of both limbs. 4) Both limbs should bend evenly (mirror image). 5) Stiff spots: remove wood from the BELLY (facing you) of the stiff area. 6) Weak spots: do NOT remove wood (leave them alone; remove from stiff areas). 7) NEVER remove wood from the back (facing target). 8) Increase draw distance gradually (2 inches at a time). 9) Check tiller at each increment. 10) Continue until reaching full draw length at target weight. 11) This is the most critical and time-consuming step (patience prevents broken bows).

Chapter 4: Arrow Making

ComponentMaterialFunctionSizing
ShaftWood (cedar, pine, poplar, bamboo)Arrow bodySpine must match bow weight
Point (head)Stone, bone, metal, field pointPenetrationWeight affects flight
FletchingFeathers (turkey, goose)Stabilize flight3 feathers, 4-5 inches long
NockSelf-nock (notch in shaft) or plasticHolds arrow on stringMust fit string snugly

Arrow shaft preparation: 1) Select straight-grained wood (cedar is ideal). 2) Split or saw into 3/8 inch square blanks. 3) Round with plane, sandpaper, or dowel plate. 4) Final diameter: 5/16 to 3/8 inch (match to bow weight). 5) Length: draw length + 1-2 inches (safety margin). 6) Straighten: heat over flame or steam, bend straight, hold until cool. 7) Spine test: support shaft at both ends, hang weight from center, measure deflection. 8) All arrows in a set should have matching spine (consistent flight).

Fletching: 1) Use feathers from same wing (all left or all right). 2) Split feather down center of quill. 3) Trim to 4-5 inches long, 1/2 inch high (parabolic or shield cut). 4) Attach 3 feathers equally spaced (120 degrees apart). 5) One feather perpendicular to nock (cock feather, faces away from bow). 6) Attach with sinew wrapping and hide glue (or modern glue). 7) Feathers create spin (stabilizes arrow like rifling stabilizes bullet). 8) Natural feathers are self-correcting in flight (forgiving of release errors).

Chapter 5: Archery Fundamentals

ElementCorrect FormCommon ErrorFix
StancePerpendicular to target, feet shoulder-widthFacing targetTurn sideways
GripRelaxed, pressure on thumb padDeath grip (torques bow)Open fingers after release
DrawPull to anchor point with back musclesArm muscles onlySqueeze shoulder blades
AnchorConsistent point (corner of mouth, chin)Inconsistent anchorPractice same point every time
AimGap shooting or instinctiveOverthinkingPick a spot, trust your practice
ReleaseRelax fingers, let string push them openPlucking (pulling fingers away)Focus on relaxing, not releasing
Follow-throughHold position until arrow hitsDropping bow armKeep aiming after release

Reference Card

  1. The back is sacred (never cut into the back of the bow; the back is a single growth ring that handles tension; cutting it causes breakage). 2. Tiller slowly (remove small amounts of wood, check often; you can always remove more but never add back). 3. Stiff limbs get thinned (if one spot doesn't bend, thin the belly there; never thin a weak spot). 4. Spine must match bow (arrow stiffness must match bow draw weight; mismatched spine = erratic flight). 5. Consistent anchor wins (accuracy comes from doing exactly the same thing every time; anchor point is the foundation). 6. Season your stave (green wood makes weak bows; air dry 6-12 months minimum for best performance). 7. Feathers from the same wing (mixing left and right wing feathers causes erratic spin; use all from one side). 8. The bow is in the wood (your job is to find the bow that the wood wants to be; work with the grain, not against it).
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